{"id":3709,"date":"2019-08-14T08:25:53","date_gmt":"2019-08-14T08:25:53","guid":{"rendered":"https:\/\/www.mcctcarbide.com\/?p=3709"},"modified":"2020-05-06T03:31:55","modified_gmt":"2020-05-06T03:31:55","slug":"an-in-depth-comparison-of-the-four-processing-methods-laser-cutting-water-cutting-plasma-cutting-wedm","status":"publish","type":"post","link":"https:\/\/www.meetyoucarbide.com\/tr\/dort-isleme-yontemlerinin-derinlemesine-karsilastirilmasi-lazer-kesim-su-kesim-plazma-kesim-wem\/","title":{"rendered":"D\u00f6rt \u0130\u015fleme Y\u00f6nteminin Derinlemesine Kar\u015f\u0131la\u015ft\u0131r\u0131lmas\u0131: Lazer Kesim, Su Kesim, Plazma Kesim, WEDM"},"content":{"rendered":"<div class=\"vgblk-rw-wrapper limit-wrapper\"><p>\u00c7o\u011fu makinist, d\u00f6rt i\u015fleme y\u00f6ntemine a\u015finad\u0131r, ancak aralar\u0131ndaki somut farklar\u0131 biliyor muydunuz? Bunlar\u0131n do\u011fru se\u00e7imi yap\u0131ld\u0131\u011f\u0131nda, projeniz i\u00e7in h\u0131zl\u0131 ve y\u00fcksek do\u011frulukta bir operasyon, verimlili\u011finize ve \u00e7al\u0131\u015fma hassasiyetinize avantaj sa\u011flayacakt\u0131r. &nbsp;<\/p><figure class=\"wp-block-image\"><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2020\/05\/2_\u56fe\u72475-1.png\" alt=\"\" class=\"wp-image-3711\" title=\"\"><\/figure><h2 class=\"wp-block-heading\">Lazer kesim<\/h2><p>Lazerle kesme, i\u015f par\u00e7as\u0131n\u0131n \u0131\u015f\u0131nlanmas\u0131 i\u00e7in odaklanm\u0131\u015f y\u00fcksek g\u00fc\u00e7 yo\u011funluklu lazer \u0131\u015f\u0131n\u0131 kullanmakt\u0131r, b\u00f6ylece \u0131\u015f\u0131nlanan malzeme h\u0131zla eriyebilir, buharla\u015fabilir, kesilebilir veya tutu\u015fma noktas\u0131na ula\u015fabilir. Ayn\u0131 zamanda, erimi\u015f malzeme lazer \u0131\u015f\u0131n\u0131n\u0131n koaksiyel y\u00f6n\u00fcnde y\u00fcksek h\u0131zl\u0131 hava ak\u0131m\u0131 ile \u00fcflenebilir, b\u00f6ylece i\u015f par\u00e7as\u0131 kesilebilir. \u015eu anda, CO2 nab\u0131z lazeri yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Lazer kesim, s\u0131cak kesim y\u00f6ntemlerinden biridir.<\/p><figure class=\"wp-block-image\"><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2020\/05\/1_\u56fe\u72472.png\" alt=\"\" class=\"wp-image-3712\" title=\"\"><\/figure><h2 class=\"wp-block-heading\">Su Kesme \u0130\u015fleme<\/h2><p>Su b\u0131\u00e7a\u011f\u0131 olarak da bilinen su kesme, y\u00fcksek bas\u0131n\u00e7l\u0131 su jeti kesme teknolojisidir, y\u00fcksek bas\u0131n\u00e7l\u0131 su kesme makinesidir. Bilgisayar\u0131n kontrol\u00fc alt\u0131nda i\u015f par\u00e7as\u0131 keyfi olarak oyulabilir ve malzeme kalitesinden daha az etkilenir. Suyla kesme, kumsuz kesme ve kum eklemeli kesme olarak ikiye ayr\u0131labilir.<\/p><h1 class=\"wp-block-heading\">&nbsp;<\/h1><h2 class=\"wp-block-heading\">Plazma kesme<\/h2><p>Plazma ark kesme, i\u015f par\u00e7as\u0131n\u0131n kesici kenar\u0131ndaki metali eritmek (ve buharla\u015ft\u0131rmak) i\u00e7in y\u00fcksek s\u0131cakl\u0131ktaki plazma ark\u0131n\u0131n \u0131s\u0131s\u0131n\u0131 kullanan ve erimi\u015f metali y\u00fcksek h\u0131zl\u0131 plazman\u0131n momentumu ile uzakla\u015ft\u0131ran bir t\u00fcr i\u015fleme y\u00f6ntemidir. keskin kenar.<\/p><h1 class=\"wp-block-heading\">&nbsp;<\/h1><figure class=\"wp-block-image\"><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2020\/05\/1_\u56fe\u72471-2.png\" alt=\"\" class=\"wp-image-3713\" title=\"\"><\/figure><h2 class=\"wp-block-heading\">D\u00dc\u011e\u00dcN<\/h2><p>Tel Elektrik Bo\u015faltma \u0130\u015fleme (WEDM), elektrik i\u015fleme alan\u0131na aittir. Tel kesme Elektrik Bo\u015faltma \u0130\u015fleme (WEDM) bazen WEDM olarak adland\u0131r\u0131l\u0131r. WEDM, h\u0131zl\u0131 WEDM, orta WEDM ve yava\u015f WEDM olarak ayr\u0131labilir. H\u0131zl\u0131 tel EDM&#039;nin tel hareket h\u0131z\u0131 6-12 m\/s&#039;dir ve tel y\u00fcksek h\u0131zda hareket eder, bu nedenle kesme do\u011frulu\u011fu zay\u0131ft\u0131r. Orta telli WEDM, h\u0131zl\u0131 telli WEDM temelinde frekans d\u00f6n\u00fc\u015ft\u00fcrme \u00e7oklu kesim i\u015flevini ger\u00e7ekle\u015ftiren son y\u0131llarda geli\u015ftirilen yeni bir teknolojidir. Yava\u015f y\u00fcr\u00fcyen tel ile WEDM&#039;nin tel hareket h\u0131z\u0131 0,2 m\/s&#039;dir ve elektrot teli tek y\u00f6nl\u00fc olarak d\u00fc\u015f\u00fck h\u0131zda hareket eder, bu nedenle kesme hassasiyeti \u00e7ok y\u00fcksektir.<\/p><p><\/p><h2 class=\"wp-block-heading\">Uygulama kapsam\u0131n\u0131n kontrast\u0131<\/h2><p>Lazer kesim makinesi geni\u015f bir uygulama alan\u0131na sahiptir, metal, metal olmayan, kesilebilir, kuma\u015f, deri vb. Lazer kesme makinesi. Sac metalin deformasyonu k\u00fc\u00e7\u00fckt\u00fcr.<\/p><p>Suyla kesme, so\u011fuk kesmeye aittir, termal deformasyon olmaz, iyi kesme y\u00fczeyi kalitesi, ikincil i\u015flem olmadan, gerekirse ikincil i\u015flemin ger\u00e7ekle\u015ftirilmesi de kolayd\u0131r. Suyla kesme, h\u0131zl\u0131 kesme h\u0131z\u0131 ve esnek i\u015fleme boyutu ile herhangi bir malzemeyi delebilir ve kesebilir.<\/p><p>Plazma kesme makinesi paslanmaz \u00e7elik, al\u00fcminyum, bak\u0131r, d\u00f6kme demir, karbon \u00e7eli\u011fi ve di\u011fer metal malzemeleri kesmek i\u00e7in kullan\u0131labilir. Plazma kesiminin belirgin bir termal etkisi ve d\u00fc\u015f\u00fck hassasiyeti vard\u0131r, bu nedenle kesme y\u00fczeyinin tekrar i\u015flenmesi kolay de\u011fildir.<\/p><p>WEDM sadece iletken maddeleri kesebilir. Kesme i\u015flemi kesme so\u011futma s\u0131v\u0131s\u0131 gerektirir, bu nedenle ka\u011f\u0131t, deri, su ve kesme so\u011futma s\u0131v\u0131s\u0131n\u0131n kirlenmesine elveri\u015fli olmayan malzemeleri kesmek imkans\u0131zd\u0131r.<\/p><p><\/p><h2 class=\"wp-block-heading\">Kesme kal\u0131nl\u0131\u011f\u0131 kar\u015f\u0131la\u015ft\u0131rmas\u0131<\/h2><p>Lazer kesim karbon \u00e7eli\u011finin end\u00fcstride uygulanmas\u0131 genellikle 20MM&#039;nin alt\u0131ndad\u0131r. Kesme kapasitesi genellikle 40 mm&#039;den azd\u0131r. Paslanmaz \u00e7elik end\u00fcstrisi uygulamalar\u0131 genellikle 16MM&#039;nin alt\u0131ndad\u0131r, kesme kapasitesi genellikle 25MM&#039;nin alt\u0131ndad\u0131r. Ve i\u015f par\u00e7as\u0131 kal\u0131nl\u0131\u011f\u0131n\u0131n artmas\u0131yla kesme h\u0131z\u0131 bariz bir \u015fekilde azal\u0131r.<\/p><p>Su kesiminin kal\u0131nl\u0131\u011f\u0131 \u00e7ok kal\u0131n, 0,8-100 MM veya daha kal\u0131n malzeme olabilir.<\/p><p>Plazma kesim kal\u0131nl\u0131\u011f\u0131 0-120 mm&#039;dir ve en iyi kesim kalitesi aral\u0131\u011f\u0131 kal\u0131nl\u0131\u011f\u0131 yakla\u015f\u0131k 20 mm&#039;dir. Plazma sisteminin fiyat oran\u0131 en y\u00fcksektir.<\/p><p>Tel kesim kal\u0131nl\u0131\u011f\u0131 genellikle 40-60 mm&#039;dir, en kal\u0131n\u0131 600 mm&#039;ye kadar \u00e7\u0131kabilir.<\/p><h2 class=\"wp-block-heading\">Kesme h\u0131z\u0131 kar\u015f\u0131la\u015ft\u0131rmas\u0131<\/h2><p>2 mm kal\u0131nl\u0131\u011f\u0131nda d\u00fc\u015f\u00fck karbonlu \u00e7elik levha ve 5 mm kal\u0131nl\u0131\u011f\u0131nda polipropilen re\u00e7ine levhan\u0131n kesme h\u0131z\u0131 s\u0131ras\u0131yla 600 cm\/dak ve 1200 cm\/dak&#039;ya ula\u015fabilir. WEDM&#039;nin kesme verimlili\u011fi genellikle dakikada 20-60 milimetre karedir ve maksimum dakikada 300 milimetre karedir. A\u00e7\u0131k\u00e7as\u0131, lazer kesim h\u0131z\u0131 h\u0131zl\u0131d\u0131r ve seri \u00fcretimde kullan\u0131labilir.<\/p><p>Su kesme h\u0131z\u0131 olduk\u00e7a yava\u015ft\u0131r, seri \u00fcretime uygun de\u011fildir.<\/p><p>Plazma kesmenin kesme h\u0131z\u0131 yava\u015ft\u0131r ve g\u00f6receli hassasiyet d\u00fc\u015f\u00fckt\u00fcr. Kal\u0131n levhalar\u0131 kesmek i\u00e7in daha uygundur ancak u\u00e7 y\u00fcz\u00fc e\u011fimlidir.<\/p><p>Metal i\u015fleme i\u00e7in WEDM daha y\u00fcksek do\u011frulu\u011fa sahiptir, ancak h\u0131z \u00e7ok yava\u015ft\u0131r. Bazen delikleri ve telleri kesmek i\u00e7in ba\u015fka y\u00f6ntemlere ihtiya\u00e7 duyar ve kesme boyutu s\u0131n\u0131rl\u0131d\u0131r.<\/p><p><\/p><h2 class=\"wp-block-heading\">Kesme Do\u011frulu\u011funun Kar\u015f\u0131la\u015ft\u0131r\u0131lmas\u0131<\/h2><p>Lazer kesim, dar bir kesme kenar\u0131na, paralel kesme kenarlar\u0131na ve y\u00fczeye dik kesime sahiptir. Kesilen par\u00e7alar\u0131n boyut hassasiyeti (+0.2mm) de\u011ferine ula\u015fabilir.<\/p><p>Plazma enerjisi 1 mm&#039;den azd\u0131r.<\/p><p>Suyla kesme termal deformasyon olu\u015fturmaz, do\u011fruluk (+0,1 mm)&#039;dir. Dinamik su kesme makinas\u0131 kullan\u0131l\u0131rsa kesme hassasiyeti (+0.02mm)&#039;ye kadar y\u00fckseltilebilir ve kesme e\u011fimi ortadan kald\u0131r\u0131labilir.<\/p><p>WEDM&#039;nin i\u015fleme hassasiyeti genellikle (+) 0,01 (+) 0,02 mm) ve maksimum (+) 0,004 mm&#039;dir.<\/p><p><\/p><h2 class=\"wp-block-heading\">Yar\u0131k geni\u015fli\u011finin kontrast\u0131<\/h2><p>Lazer kesim, yakla\u015f\u0131k 0,5 mm&#039;lik k\u00fc\u00e7\u00fck bir yar\u0131k ile plazma kesimden daha hassast\u0131r.<\/p><p>Plazma kesme yar\u0131\u011f\u0131, lazerle kesmeden daha b\u00fcy\u00fckt\u00fcr, yakla\u015f\u0131k 1-2 mm.<\/p><p>Su kesiminin kesme diki\u015fi, genellikle 0.8mm-1.2mm olan kesici borunun \u00e7ap\u0131ndan yakla\u015f\u0131k 10% daha b\u00fcy\u00fckt\u00fcr. Kum kesici borunun \u00e7ap\u0131 b\u00fcy\u00fcd\u00fck\u00e7e, kesi o kadar b\u00fcy\u00fck olur.<\/p><p>WEDM&#039;nin yar\u0131k geni\u015fli\u011fi en k\u00fc\u00e7\u00fckt\u00fcr, genellikle yakla\u015f\u0131k 0.1-0.2 mm&#039;dir.<\/p><p><\/p><h2 class=\"wp-block-heading\">Kesim Y\u00fczey Kalitesinin Z\u0131tl\u0131\u011f\u0131<\/h2><p>Lazer kesimin y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc, su ile kesiminki kadar iyi de\u011fildir. Malzeme ne kadar kal\u0131nsa, o kadar belirgindir.<\/p><p>Suyla kesme, kesme diki\u015fi etraf\u0131ndaki malzemenin dokusunu de\u011fi\u015ftirmez (lazer, termal kesmedir, kesme alan\u0131n\u0131n etraf\u0131ndaki dokuyu de\u011fi\u015ftirir).<\/p><p><\/p><h2 class=\"wp-block-heading\">\u00dcretim Girdi Maliyetinin kar\u015f\u0131tl\u0131\u011f\u0131<\/h2><p>Farkl\u0131 ama\u00e7lara y\u00f6nelik lazer kesim makinelerinin fiyatlar\u0131 farkl\u0131d\u0131r. Karbondioksit lazer kesim makineleri gibi ucuz olanlar sadece 230.000 yuan&#039;a ihtiya\u00e7 duyarken, 1000W fiber lazer kesim makineleri gibi pahal\u0131 olanlar art\u0131k 1 milyon yuan&#039;dan fazlas\u0131na ihtiya\u00e7 duyuyor. Lazer kesimin sarf malzemesi yoktur, ancak ekipman yat\u0131r\u0131m maliyeti t\u00fcm kesim y\u00f6ntemlerinde en y\u00fcksektir ve biraz daha y\u00fcksek de\u011fildir, kullan\u0131m ve bak\u0131m maliyetleri de olduk\u00e7a y\u00fcksektir.<\/p><p>Plazma kesim makinesi, lazer kesim makinesinden \u00e7ok daha ucuzdur. Plazma kesme makinas\u0131n\u0131n g\u00fcc\u00fcne ve markas\u0131na g\u00f6re fiyat\u0131 farkl\u0131d\u0131r ve maliyeti y\u00fcksektir. Temel olarak, iletken malzeme kesilebildi\u011fi s\u00fcrece.<\/p><p>Suyla kesme ekipman\u0131n\u0131n maliyeti, yaln\u0131zca y\u00fcksek enerji t\u00fcketimi, y\u00fcksek bak\u0131m maliyeti ve plazma kesme h\u0131z\u0131 olmayan lazer kesimden sonra ikinci s\u0131radad\u0131r. T\u00fcm a\u015f\u0131nd\u0131r\u0131c\u0131lar tek kullan\u0131ml\u0131k oldu\u011fu i\u00e7in bir kez do\u011faya at\u0131l\u0131r, bu nedenle \u00e7evre kirlili\u011fi ciddidir.<\/p><p>WEDM genellikle yakla\u015f\u0131k on binlerce par\u00e7ad\u0131r. Ancak WEDM&#039;de sarf malzemeleri, molibden tel, kesme so\u011futma s\u0131v\u0131s\u0131 vb. vard\u0131r. WEDM&#039;de yayg\u0131n olarak kullan\u0131lan iki t\u00fcr tel vard\u0131r. Bunlardan biri, h\u0131zl\u0131 tel hareket eden ekipmanlarda kullan\u0131lan bir molibden teldir. Avantaj\u0131, molibden telinin bir\u00e7ok kez yeniden kullan\u0131labilmesidir. Dezavantaj\u0131 pahal\u0131 olmas\u0131d\u0131r. Di\u011feri ise yava\u015f hareket eden tel ekipman\u0131 i\u00e7in bak\u0131r tel kullanmakt\u0131r. Avantaj\u0131 ucuzdur, ancak dezavantaj\u0131 bak\u0131r telin yaln\u0131zca bir kez kullan\u0131labilmesidir. Ayr\u0131ca, h\u0131zl\u0131 tel y\u00fcr\u00fcy\u00fc\u015f makinesi, yava\u015f tel y\u00fcr\u00fcy\u00fc\u015f makinesinden \u00e7ok daha ucuzdur. Bir adet yava\u015f y\u00fcr\u00fcy\u00fc\u015f makinesinin fiyat\u0131 5 veya 6 adet h\u0131zl\u0131 y\u00fcr\u00fcy\u00fc\u015f makinesine e\u015fittir.<\/p><\/div><!-- .vgblk-rw-wrapper -->","protected":false},"excerpt":{"rendered":"<p>Most machinists are familiar with&nbsp;the four processing methods, but did you know the concrete differences between them? When the correct selection of them is done, A&nbsp;fast and highly accurate operation for your project will advantageously conduce to your productivity and precision of work. &nbsp; Laser cutting Laser cutting is to use a focused high power&#8230;<\/p>","protected":false},"author":2,"featured_media":19319,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[92],"tags":[],"class_list":["post-3709","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cutting-tools-weekly"],"jetpack_featured_media_url":"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/08\/\u56fe\u72471-5.png","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/3709","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/comments?post=3709"}],"version-history":[{"count":0,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/3709\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media\/19319"}],"wp:attachment":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media?parent=3709"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/categories?post=3709"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/tags?post=3709"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}